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Babcock MCS Onshore

External Load/Cargo Equipment

Press Release

Issued by Babcock MCS Onshore.

July 15, 2014

Bond Helicopters unveils unique helicopter system for live wire maintenance

A unique helicopter system that can 'catch' live high-voltage wires, allowing National Grid to carry out repairs and maintenance without affecting power supplies has been unveiled by Bond Helicopters Europe (Bond). 
The custom-built equipment, the only one of its kind in the country, allows National Grid technicians to safely carry out essential works on live high-voltage power lines from an AS355 Twin Squirrel helicopter, without having to interrupt the power supply. 
The system uses a helicopter to carry two technicians in a custom designed basket which 'catches' and then lifts the cable. A sensitive load measuring system and a series of high-definition cameras on the helicopter tells the two pilots precisely where to position the aircraft, giving the technicians a safe and stable platform to work from. 
Bond's director of design and completion, Jeremy Liber, explains: “Carrying out maintenance on high-voltage power lines often means shutting down a section of the grid. But this innovative helicopter system allows technicians to get to work in otherwise inaccessible places, without interruptions to power supplies.” 
Chris Land, Llve working operations engineer for National Grid, said: "National Grid's role is to deliver electricity safely and sustainably to homes and businesses across Great Britain. Our high-voltage network has a 99.999% reliability record and this is something we are really proud of. Being able to work on live lines, and not take them out of service means that we reduce the risk of disruption to the network but can still carry out essential work to keep our assets in healthy working order." 
The system is the culmination of more than two years of work by teams at Staverton-based Bond. 
Jeremy said: “Working with aircraft and high-voltage power lines means safety is absolutely the number one priority. Our teams needed to take careful consideration of a variety of issues, from dealing with high-voltage systems and specialist insulating ropes to carefully calibrated load measuring systems.” 
The design and manufacture culminated in an intensive five-week flight test, where every possible issue was confronted and safely dealt with. The system has now passed the stringent requirements of the European Aviation safety Agency and is soon to begin operations with National Grid. 
Richard Mintern, northern Europe ceo for Bond's parent company, Avincis, said: “This is a great example of applying innovation to meet complex and demanding customer requirements. There is zero margin for error in these critical operations and I am delighted we have been able to develop such a ground-breaking solution.”